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Mild steel — cost and pricing guide

Cheapest metal per kg, but slower cutting and heavier tool wear than aluminum roughly double machining time per volume.

PropertyValue
Material price$1.5-3/kg
Density7.85 g/cm³
ProcessCNC Milling
Typical usesstructural parts, weldments, tooling

What drives the real part cost

Material price is only one input. The full per-part cost adds machine time at your all-in hourly rate, hands-on labor, a failure or scrap allowance, and your margin. On most Mild steel parts, machine time and labor outweigh the material itself — which is why per-kg price comparisons alone mislead.

Pro tip

Halve your aluminum removal rate when estimating steel cycle time - and add tool wear per part.

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